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Reverse Gear
Dimension over Balls for External Gears
DOW, DOP, MOW, MOP
Description: The accurate measurement of gear teeth is essential for the smooth running of mating gears.

The following calculations for ball diameter and dimension over balls are in two columns.
Left-Hand Column = for external gears with EVEN numbers of teeth.
Right-Hand Column = for external gears with ODD numbers of teeth.

Many calculations are the same for both odd and even numbers of teeth but are repeated to make the calculation procedure easier to follow.
Additional information: - Ball diameters for Internal Gears

Ball/Pin Diameter - For External Gears
Even Number of Teeth
Odd Number of Teeth

Whereas:
From Gear Data
Z = number of teeth in gear (50)
Mn = normal module (8)
b = helix angle (15º)
an = normal pressure angle (20º)
x = profile shift coefficient (0)
Calculated
1. zmn = virtual number of teeth (56.06031537)
2. avnm = normal pressure angle at Virtual C-Cylinder (
20°)
3. invan = involute of pressure angle normal (
0.014904384)
4. aknm = pressure angle at contact (
21.60541373°)
5. Dm = ball pin diameter (14mm) (13.5142mm)

Whereas:
From Gear Data
Z = number of teeth in gear (61)
Mn = normal module (8)
b = helix angle (15º)
an = normal pressure angle (20º)
x = profile shift coefficient (0)
Calculated
1. zmn = virtual number of teeth (68.39358475)
2. avnm = normal pressure angle at Virtual C-Cylinder (
20°)
3. invan = involute of pressure angle normal (
0.014904384)
4. aknm = pressure angle at contact (
21.31591289°)
5. Dm = ball pin diameter (13) (
13.48797374mm)

In calculation procedure 5. Ball diameter Dm, the function 'Int' is for the integer of Dm, this will produce a whole number diameter (without any decimal places). Whole number ball diameters are easier to purchase and can be used on other gears, whereas a ball with a diameter of 13.4879mm will be specific to one gear only. This does not affect the accuracy of the final size over balls. The +0.5 is to ensure the integer is in the right sector. Leave out the Int and +0.5 if you prefer the full decimal ball size, (I have included the non-integer size in brackets for your confirmation).

Formula: Ball diameter - Dm (EVEN number of teeth)
Calculation procedure:-
1. Virtual number of teeth: znm
= Z/((COS(b)3.3))
= 50/((COS(15)3.3))
= 50/((0.965925826)3.3)
= 50/0.891896517
= 56.06031537

2. Normal pressure angle at virtual v-cylinder: avnm
= acos((znm*cos(an))/(znm+2*x))
= acos((56.06031537*cos(20))/56.06031537+2*0))
= acos((56.06031537*0.93969262)/56.06031537)
= acos(52.679463/56.06031537)
= acos(0.939692621)
= 20°

3. Involute of the normal pressure angle: invan
= tan(an)-an

= tan(20)-20
= 0.363970234-0.34906585(use an in radians)
=
0.014904384

4. Pressure angle at contact: aknm
= tan(avnm)-invan+((Pi-4*x*tan(an))/(2*znm))
= tan(20)-0.014904384+((Pi-4*0*tan(20))/(2*56.06031537))
= (0.363970234-0.014904384)+(3.1415927/112.120637)
= 0.34906585+0.028019755
= 0.377085606
= 21.60541373°

5. Ball diameter: Dm (EVEN number of teeth)
= Int((znm*Mn*cos(an))*(tan(aknm)-tan(avnm))+0.5)
= Int((56.06031537*8*cos(20))*(tan(21.60541373)-tan(20))+0.5)
= Int((
56.06031537*8*0.93969262)*(0.3960373-0.363970234)+0.5)
= Int((421.43571*0.0320671)+0.5)
= Int(13.514221+0.5)
= Int(14.014221)
= 14mm (
13.5142mm non-integer size)

Formula: Ball diameter - Dm (ODD number of teeth)
Calculation procedure:-
1. Virtual number of teeth: znm
= Z/((cos(b)3.3))
= 61/((cos(15)3.3))
= 61/((0.965925826)3.3)
= 61/0.891896516
= 68.39358475

2. Normal pressure angle at virtual v-cylinder: avnm
= acos((znm*cos(an))/(znm+2*x))
= acos((68.39358475*cos(20))/68.39358475+2*0))
= acos((68.39358475*0.93969262)/68.39358475)
= acos(64.2689469/68.39358475)
= acos(0.939692621)
= 20°

3. Involute of the normal pressure angle: invan
= tan(an)-an

= tan(20)-20
= 0.363970234-0.34906585(use an in radians)
=
0.014904384

4. Pressure angle at contact: aknm
= tan(avnm)-invan+((Pi-4*x*tan(an))/(2*znm))
= tan(20)-0.014904384+((Pi-4*0*tan(20))/(2*68.39358475))
= (0.363970234-0.014904384)+(3.141592654/136.7871695)
= 0.34906585+0.022967013
= 0.372032863
= 21.31591289°

5. Ball diameter: Dm (ODD number of teeth)
= Int((znm*Mn*cos(an))*(tan(aknm)-tan(avnm))+0.5)
=
Int((68.39358475*8*cos(20))*(tan(21.31591289)-tan(20))+0.5)
=
Int((68.39358475*8*0.93969262)*(0.39020369-0.36397023)+0.5)
=
Int((514.1515748*0.026233458)+0.5)
=
Int(13.48797374+0.5)
=
Int(13.98797374)
= 13mm (
13.48797374mm non-integer size)


Dimension Over Balls/Pins - For External Gears
Even Number of Teeth
Odd Number of Teeth

Whereas:
From Gear Data
Z = number of teeth in gear (50)
Mn = normal module (8)
b = helix angle (15º)
an = normal pressure angle (20º)
x = profile shift coefficient (0)

Calculated
1. at = transverse pressure angle (20.64689649º)
2. invat = involute of the transverse pressure angle (0.01645339)
3. bd = base diameter (387.5126702mm)
4. bb = base helix angle (14.07609542°)
5. invakt = involute of pressure angle in transverse section at circle through centre of ball (0.022283685)
6. akt = inverse of invakt (22.753668°)
7. dk = diameter to centre of ball (420.21543mm)
8. Mdk = dimension over balls (
434.2154mm)
9. Amd = change factor (
2.5048006)
Dm = ball diameter (14mm)

Whereas:
From Gear Data
Z = number of teeth in gear (61)
Mn = normal module (8)
b = helix angle (15º)
an = normal pressure angle (20º)
x = profile shift coefficient (0)

Calculated
1. at = transverse pressure angle (20.64689649º)
2. invat = involute of the transverse pressure angle (0.01645339)
3. bd = base diameter (472.7654577mm )
4. bb = base helix angle (14.07609542°)
5. invakt = involute of pressure angle in transverse section at circle through centre of ball (0.019051628)
6. akt = inverse of invakt (21.641839°)
7. dk = diameter to centre of ball (508.61935mm)
8. Mdk = dimension over balls (
521.4507612mm)
9. Amd = change factor (
2.6268242)
Dm = ball diameter (13)

Formula:
Calculation procedure:
1. Transverse pressure angle: at
= atan(an)/cos(ß)
= atan(tan(20)/cos(15)
= atan(0.363970234/0.965925826)

= atan(0.376809714)
=
0.360356324radians (20.64689
649º)

2. Involute of the transverse pressure angle: invat
= tan(at)-(at)
= tan(
20.64689649)-20.64689649
= 0.376809714-0.360356324
= 0.
01645339

3. Base diameter:
db
= Mn*(Z/cos(ß))*cos(at)
= 8*(50/cos(15))*cos(
20.64689649)
= 8*(50/0.965925826)*0.9357712
= 8*51.76381*0.9357712

= 387.5126702mm


4. Base helix angle: bb
= asin(sin(ß)*cos(an)
= asin(sin(15)*cos(20)
= asin(0.258819045*0.939692621)
= asin(0.243210347)
= 0.245674211radians (14.07609542°)


5. Involute of pressure angle in transverse section at circle through centre of ball: invakt
= (Dm/(db*cos(bb)))-((Pi-4*x*tan(an))/(2*Z))+invat
= (14/(387.5126702*cos(
14.07609542)))-((Pi-4*x*tan(20))/(2*50))+0.01645339
= (14/375.87705)-(3.141592654/100)+0.
01645339
= 0.0372462-0.0314159+0.01645339
= 0.022283685

6. Inverse of invakt: akt
The evaluation of the inverse (i.e., the calculation of the angle which corresponds to a given involute value) can present a challenge. In many cases the term 'refer to tables' is used and for repeated manual calculations it is probably best to pre-calculate using a computer and forming a reference table.
This is not satisfactory for a computer program, however, so rapid convergence can be obtained from an iteration using:-
Xi+1 = Xi+[inv(a)-inv(Xi)]*cos2(Xi)
Using this method will provide the following:-
= 22.753668°

7. Diameter to centre of ball:
dk
= db/cos(akt)
=
387.5126702/cos(22.753668)
=
387.5126702/0.9221762
= 420.21543mm

8. Dimension over balls:
Mdk
= dk+Dm

= 420.21543+14
= 434.2154mm

9. Change factor: Amd .... see Change Factor
= cos(at)/(sin(akt)*cos(ß))
= cos(
20.64689649)/(sin(22.753668)*cos(15)
= 0.9357712/(0.38677*0.9659258)
= 0.9357712/0.3735911
= 2.5048006

Formula:
Calculation procedure:
1. Transverse pressure angle: at
= atan(an)/cos(ß)
= atan(tan(20)/cos(15)
= atan(0.363970234/0.965925826)

= atan(0.376809714)
=
0.360356324radians (20.64689
649º)

2. Involute of the transverse pressure angle: invat
= tan(at)-(at)
= tan(
20.64689649)-20.64689649
= 0.376809714-0.360356324
= 0.
01645339

3. Base diameter:
db
= Mn*(Z/cos(ß))*cos(at)
= 8*(61/cos(15))*cos(
20.64689649)
= 8*(61/0.965925826)*0.93577124
= 8*63.15184701*0.93577124

= 472.7654577mm


4. Base helix angle: bb
= asin(sin(ß)*cos(an)
= asin(sin(15)*cos(20)
= asin(0.258819045*0.939692621)
= asin(0.243210347)
= 0.245674211radians (14.07609542°)


5. Involute of pressure angle in transverse section at circle through centre of ball: invakt
= (Dm/(db*cos(bb)))-((Pi-4*x*tan(an))/(2*Z))+invat
= (13/(
472.7654577*cos(14.07609542)))-((Pi-4*x*tan(20))/(2*61))+0.01645339
= (13/
458.5699989)-(3.141592654/122)+0.01645339
= 0.028348998-0.025750759+0.01645339
= 0.019051628

6. Inverse of invakt: akt
The evaluation of the inverse (i.e., the calculation of the angle which corresponds to a given involute value) can present a challenge. In many cases the term 'refer to tables' is used and for repeated manual calculations it is probably best to pre-calculate using a computer and forming a reference table.
This is not satisfactory for a computer program, however, so rapid convergence can be obtained from an iteration using:-
Xi+1 = Xi+[inv(a)-inv(Xi)]*cos2(Xi)
Using this method will provide the following:-
= 21.641839°
Freebie to do the hard work for you

7. Diameter to centre of ball:
dk
= db/cos(akt)
=
472.7654577/cos(21.641839)
=
472.7654577/0.9295074
= 508.61935mm

8. Dimension over balls:
Mdk
= dk*cos(Pi/(2*z))+Dm
= 508.61935*cos(Pi/(2*61))+13
=
508.61935*cos(Pi/(122))+13
= 508.61935*0.999668468+13
= 521.4507612mm

9. Change factor: Amd .... see Change Factor
= cos(at)/(sin(akt)*cos(ß))
= cos(
20.64689649)/(sin(21.641839)*cos(15)
= 0.9357712/(0.3688034*0.9659258)
= 0.9357712/0.3562367
= 2.6268242

 

 

 

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