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Whereas:
From Gear Data
Z = number of teeth in gear (50)
Mn
= normal module (8)
b = helix angle (15º)
an
= normal pressure angle (20º)
x = profile shift coefficient
(0)
Calculated
1. at
= transverse pressure angle (20.64689649º)
2. invat
= involute of the transverse pressure angle (0.01645339)
3. bd
= base diameter (387.5126702mm)
4. bb
= base helix angle (14.07609542°)
5. invakt
= involute of pressure angle in transverse section at circle through
centre of ball (0.022283685)
6. akt
= inverse of invakt
(22.753668°)
7. dk
= diameter to centre of ball (420.21543mm)
8. Mdk
= dimension over balls (434.2154mm)
9. Amd
= change factor (2.5048006)
Dm
= ball diameter (14mm)
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Whereas:
From Gear Data
Z = number of teeth in gear (61)
Mn
= normal module (8)
b = helix angle (15º)
an
= normal pressure angle (20º)
x = profile shift coefficient
(0)
Calculated
1. at
= transverse pressure angle (20.64689649º)
2. invat
= involute of the transverse pressure angle (0.01645339)
3. bd
= base diameter (472.7654577mm
)
4. bb
= base helix angle (14.07609542°)
5. invakt
= involute of pressure angle in transverse section at circle through
centre of ball (0.019051628)
6. akt
= inverse of invakt
(21.641839°)
7. dk
= diameter to centre of ball (508.61935mm)
8. Mdk
= dimension over balls (521.4507612mm)
9. Amd
= change factor (2.6268242)
Dm
= ball diameter (13)
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Formula:
Calculation procedure:
1. Transverse pressure angle: at
= atan(an)/cos(ß)
= atan(tan(20)/cos(15)
= atan(0.363970234/0.965925826)
= atan(0.376809714)
= 0.360356324radians
(20.64689649º)
2. Involute of the
transverse pressure angle:
invat
= tan(at)-(at)
= tan(20.64689649)-20.64689649
= 0.376809714-0.360356324
= 0.01645339
3. Base diameter: db
= Mn*(Z/cos(ß))*cos(at)
= 8*(50/cos(15))*cos(20.64689649)
= 8*(50/0.965925826)*0.9357712
= 8*51.76381*0.9357712
= 387.5126702mm
4. Base helix angle: bb
= asin(sin(ß)*cos(an)
= asin(sin(15)*cos(20)
= asin(0.258819045*0.939692621)
= asin(0.243210347)
= 0.245674211radians
(14.07609542°)
5. Involute of pressure angle in transverse section at circle
through centre of ball: invakt
= (Dm/(db*cos(bb)))-((Pi-4*x*tan(an))/(2*Z))+invat
= (14/(387.5126702*cos(14.07609542)))-((Pi-4*x*tan(20))/(2*50))+0.01645339
= (14/375.87705)-(3.141592654/100)+0.01645339
= 0.0372462-0.0314159+0.01645339
= 0.022283685
6. Inverse of invakt:
akt
The evaluation of the inverse (i.e., the calculation of the angle
which corresponds to a given involute value) can present a challenge.
In many cases the term 'refer to tables' is used and for repeated
manual calculations it is probably best to pre-calculate using a
computer and forming a reference table.
This is not satisfactory for a computer program, however, so rapid
convergence can be obtained from an iteration using:-
Xi+1 = Xi+[inv(a)-inv(Xi)]*cos2(Xi)
Using this method will provide the following:-
= 22.753668°
7. Diameter to centre of ball: dk
= db/cos(akt)
= 387.5126702/cos(22.753668)
= 387.5126702/0.9221762
= 420.21543mm
8. Dimension over balls:
Mdk
= dk+Dm
= 420.21543+14
= 434.2154mm
9. Change factor: Amd
.... see Change Factor
= cos(at)/(sin(akt)*cos(ß))
= cos(20.64689649)/(sin(22.753668)*cos(15)
= 0.9357712/(0.38677*0.9659258)
= 0.9357712/0.3735911
= 2.5048006
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Formula:
Calculation procedure:
1. Transverse pressure angle: at
= atan(an)/cos(ß)
= atan(tan(20)/cos(15)
= atan(0.363970234/0.965925826)
= atan(0.376809714)
= 0.360356324radians
(20.64689649º)
2. Involute of the
transverse pressure angle:
invat
= tan(at)-(at)
= tan(20.64689649)-20.64689649
= 0.376809714-0.360356324
= 0.01645339
3. Base diameter: db
= Mn*(Z/cos(ß))*cos(at)
= 8*(61/cos(15))*cos(20.64689649)
= 8*(61/0.965925826)*0.93577124
= 8*63.15184701*0.93577124
= 472.7654577mm
4. Base helix angle: bb
= asin(sin(ß)*cos(an)
= asin(sin(15)*cos(20)
= asin(0.258819045*0.939692621)
= asin(0.243210347)
= 0.245674211radians
(14.07609542°)
5. Involute of pressure angle in transverse section at circle
through centre of ball: invakt
= (Dm/(db*cos(bb)))-((Pi-4*x*tan(an))/(2*Z))+invat
= (13/(472.7654577*cos(14.07609542)))-((Pi-4*x*tan(20))/(2*61))+0.01645339
= (13/458.5699989)-(3.141592654/122)+0.01645339
= 0.028348998-0.025750759+0.01645339
= 0.019051628
6. Inverse of invakt:
akt
The evaluation of the inverse (i.e., the calculation of the angle
which corresponds to a given involute value) can present a challenge.
In many cases the term 'refer to tables' is used and for repeated
manual calculations it is probably best to pre-calculate using a
computer and forming a reference table.
This is not satisfactory for a computer program, however, so rapid
convergence can be obtained from an iteration using:-
Xi+1 = Xi+[inv(a)-inv(Xi)]*cos2(Xi)
Using this method will provide the following:-
= 21.641839°
Freebie to do the hard
work for you
7. Diameter to centre of ball: dk
= db/cos(akt)
= 472.7654577/cos(21.641839)
= 472.7654577/0.9295074
= 508.61935mm
8. Dimension over balls:
Mdk
= dk*cos(Pi/(2*z))+Dm
= 508.61935*cos(Pi/(2*61))+13
= 508.61935*cos(Pi/(122))+13
= 508.61935*0.999668468+13
= 521.4507612mm
9. Change factor: Amd
.... see Change Factor
= cos(at)/(sin(akt)*cos(ß))
= cos(20.64689649)/(sin(21.641839)*cos(15)
= 0.9357712/(0.3688034*0.9659258)
= 0.9357712/0.3562367
= 2.6268242
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