|
Common
Sharpening Problems
|
| Problem |
Cause |
Correction |
| Worn index |
Worn index plate or latch
Loose index plate
Centres (workholding) misaligned
|
Replace worn item
Tighten retaining nut
Align centres |
| Incorrect radial
position and rake offset |
Diamond incorrectly
positioned
Dull diamond
Incorrect wheel position
Excessive feed or wheel breakdown
Work eccentric or loose on arbor
Dirt on faces of collars, nut
or in centres
Faces of collars and nut not parallel
Worn index plate or latch
Loose index plate
Centres (workholding) misaligned |
Reposition
diamond
Turn or replace diamond
Reposition wheel
Reduce feed and dress wheel
True between neutral centres. Do not use shims
Clean faces and centres
Grind faces parallel
Replace worn item
Tighten retaining nut
Align centres |
| Curved or stepped flute |
Incomplete wheel dressing
Wheel not properly lowered into flute
Excessive feed or wheel breakdown
Wheel head swivelled incorrectly |
Dress wheel, ensure diamond
traverses entire cone face
Lower wheel
Reduce feed and dress wheel
Set wheel head at proper helix angle |
| Incorrect lead |
Tangent bar set incorrectly
Tangent bar not clamped
Wheel 'sings'
Excessive table speed
Work eccentric or loose on arbor
Dirt on faces of collars, nut or in centres
Faces of collars and nut not parallel
Worn index plate or latch
Loose index plate
Centres (workholding) misaligned
|
Reset
Clamp
Dress with sharp diamond or faster traverse
Reduce speed
True between neutral centres. Do not use shims
Clean faces and centres
Grind faces parallel
Replace worn item
Tighten retaining nut
Align centres |
| Index errors |
Work arbor incorrectly tensioned
between centres
Excessive feed or wheel breakdown
Wheel 'sings'
Feeding at same flute each revolution
Work eccentric or loose on arbor
Dirt on faces of collars, nut or in centres
Faces of collars and nut not parallel
|
Tension correctly
Reduce feed and dress wheel
Dress with sharpened diamond, one pass only
Change feed cam setting
True between neutral centres. Do not use shims
Clean faces and centres
Grind faces parallel |
| Burned teeth |
Improper coolant action
Glazed wheel
Excessive feed
Insufficient table speed
Sparking out too long |
Increase or redirect flow,
change to different coolant
Turn or replace diamond
Reduce feed
Increase speed
Reduce number of revolutions of sparkout |
| Rough finish |
Dressing too
rapidly
Wheel is too soft
Excessive feed or wheel breakdown
Excessive table speed |
Dress wheel
more slowly
Use harder wheel
Reduce feed and dress wheel
Reduce table speed |